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Writer's pictureOceana Florence

Ultra High Pressure Sensor Up to 15000 Psi: Delivering Precision in Extreme Environments


VORTORQ ultra high pressure sensors has emerged as a leader in pressure sensor technology, renowned for its innovation and advanced . These sensors are engineered to withstand extreme pressures, up to 700 MPa (approximately 10,000 psi).
VORTORQ ultra high pressure sensors has emerged as a leader in pressure sensor technology, renowned for its innovation and advanced . These sensors are engineered to withstand extreme pressures, up to 700 MPa (approximately 10,000 psi).

Sputtering Thin Film Sensor Technology Behind Ultra High Pressure Transducers


VORTORQ has emerged as a leader in pressure sensor technology, renowned for its innovation and advanced ultra high pressure sensors. These sensors are engineered to withstand extreme pressures, up to 700 MPa (approximately 10,000 psi), ensuring accurate measurements in the most demanding industrial environments. By employing cutting-edge sputtering thin film technology, VORTORQ's sensors deliver exceptional performance and reliability, making them indispensable in high-pressure applications.


One of the key features of VORTORQ’s ultra-high-pressure transducers is its sputtering thin film technology. In contrast to microfused technology, this innovative method applies thin layers of material onto a substrate using physical vapor deposition (PVD). The result is a precise and highly adherent coating that guarantees both accuracy and durability, even in extreme pressure conditions. This advanced technology enables VORTORQ’s sensors to effectively manage ultra-high-pressure applications while maintaining exceptional responsiveness and performance.





 

Engineering Excellence in Pressure Transmitters


VORTORQ’s ultra high pressure transmitters are designed to offer unmatched sensitivity and accuracy, making them ideal for high-pressure environments. With a standard 4-20 mA current output that maps directly to the sensor's full-scale pressure range, these sensors seamlessly integrate into various control systems, display instruments, and data acquisition systems. They also offer a normalized 0-10 mA current output, offering flexibility for diverse system configurations. These features ensure precise and reliable pressure measurements for critical applications.


Robust Design for Harsh Industrial Environments


The ultra high pressure sensor design incorporates a sensitive film-type resistive pressure sensor arranged in a Wheatstone Bridge circuit. This configuration enhances the sensor’s sensitivity while ensuring robustness against vibrations, impacts, and corrosion. The design is specifically engineered to withstand the harsh conditions of high-pressure environments without compromising performance. Whether exposed to vibration or corrosive environments, these sensors offer long-term reliability and accuracy, making them suitable for various demanding applications.


Advantages of VORTORQ’s Sputtered Thin Film Pressure Sensors


VORTORQ’s ultra high pressure sensors stand out for their superior temperature characteristics, offering minimal temperature drift for precise measurements across a wide range of temperatures. This stability is critical for applications where temperature variations could affect accuracy. Additionally, the direct impact of pressure on the corrosion-resistant stainless steel sensitive core eliminates the need for isolation diaphragms or filling liquids. This not only simplifies sensor construction but also enhances the sensor's frequency response and reduces the risk of leaks—making them ideal for sensitive and high-risk environments.


 

Applications of Ultra High Pressure Sensors



VORTORQ’s ultra high pressure sensors are used in various industries where high-pressure monitoring is critical. Some of the key applications include:


  • Water Jet Cutting and Water Knife Cutting: These high-pressure systems rely on precise pressure measurement for cutting materials with water.

  • Test-bed Systems: Accurate pressure measurement is crucial in test-bed setups for evaluating high-performance systems under extreme conditions.

  • Large Hydraulic Presses: These presses require ultra high pressure sensors to monitor and control pressure during industrial metal forming processes.

  • Ultra-High Booster Pumps: Monitoring pressures in these pumps ensures the safe and efficient operation of systems that require extremely high pressure levels.

  • High Pressure Pasteurization and Pasteurization Systems: In the food industry, precise pressure control ensures effective pasteurization without compromising product quality.

  • High Pressure Cleaning: For high-pressure cleaning systems, maintaining the correct pressure is essential for effective cleaning and safe operation.



With over 20 years of experience in the pressure sensor industry, Oceana Florence carries forward a legacy of excellence in sputtering thin film pressure technology. Her family’s expertise dates back 40 years, when her father, Mr. Wang Xiaoting, pioneered the first successful sputtering thin film pressure sensor in the early 1990s. Throughout her career, Oceana has gained extensive international experience, having worked in England, Germany, Singapore, and China. As an International Tecnical Sales Engineer, she led successful sales initiatives across Northern Europe, Central Europe, the US, Hong Kong, and mainland China. With a focus on smart technology and equipment manufacturing, she remains committed to driving business growth in both China and global markets. Additionally, her five years of experience in the automotive testing industry have honed her expertise in torque and pressure sensors, providing her with valuable insights into Chinese manufacturing and integrated solutions for cutting-edge technology.
With over 20 years of experience in the pressure sensor industry, Oceana Florence continues her family’s legacy in sputtering thin film pressure technology. Having worked internationally in England, Germany, Singapore, and China, Oceana specializes in smart technology,pressure sensors and torque sensors, while driving business growth in global markets.


Setting New Standards in Ultra High Pressure Sensing



VORTORQ’s ultra high pressure sensors represent a breakthrough in precision and reliability, capable of withstanding pressures up to 700 MPa.


By continuing to innovate and push the boundaries of sensor technology, VORTORQ remains a trusted partner for industries seeking cutting-edge solutions for ultra high pressure sensing.


For more information, please contact us at oceana@vortorq.com






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